A356 Aluminum Inner Fixed Caliper Castings for Vehicle Brake Parts

Basic Info

Model NO.	BEV Mid MPV for Chinese Famous OEM
Die Casting Machine Type	Hot Chamber Die Casting Machine
Die Casting Method	Low Pressure
Application	Auto Parts
Machining	CNC Machining
Material	Aluminum Alloy
Surface Preparation	Shot Blast
Pressure Chamber Structure	Horizontal
Tolerance Grade	6
Certification	RoHS, ISO 9001:2008
Exchange Rate	1:6.9484
A356 Benchmark Price(CNY/T)	17500
OEM or After-sales Market	OEM Part
Transport Package	Wooden Cases
Specification	0.5KG-20KG
Trademark	Customized
Origin	Luoyang, China
HS Code	8708309990
Production Capacity	9000tons/Month

Product Description

Hot Product :

Production Parameter:

Specification	Customized as drawing or sample
Part Weight	0.5KG-20KG
Casting Standard	JIS,ASTM,DIN,GB
Casting Tolerance	CT8~9(IS0 8015)
Surface Roughness	Ra 12.5
Casting Material	A356, A365.2, Al-Si10Mg
Casting Process	Gravity Casting, Low-pressure Casting, Tilting casting
Surface Preparation	Shot-blasting, Painting, Electroplating, Electrophoresis
Inspection Equipment	Metallographic Inspection, Spectrum Detection, MTS Tensile test, Brinell hardness Test, XRay Detection, Magnetic Particle Detect, CMM, Gauge, 3D Scanning
Dimension Inspection	Coordinate Measuring Machine (CMM),Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge,Customized Gauge, etc.
Product application	100%+ Auto parts for passenger cars and commercial vehicles
Lead Time	45 Days for Aluminum Casting

A356 Aluminum Inner Fixed Body Caliper Castings for Li Auto NEV MPV in Chinese Market

Production Process

 

Quality Control:_{1) Checking the raw material ---- Incoming quality control ( IQC)2) Pre-shift checking----Machine parameter condition and tooling preparation3) Auto feeding, Error proofing and temperature control ----Spheroidizing process4) Sand Preparation---- Moisture, Air permeability, Strength control and online Inspection5) Pouring process- Starting and ending control of temperature, time and chemical compisition6) Nodularity Inspection---- 1 time / Ladle7) Auto grinding8)100% Audio frequency Inspection for material non-conformity9)100% Appearance checking10)100% Gauge Inspection12) Laser Coding for machined parts as customer request}

Our Factory

• _{Established in 1970, Luoyang Gucheng Machinery has a long history in the foundry field.}
• _{Being a world leading professional Auto parts manufacturer, focus on Iron casting, Aluminum casting and Parts machining, produces more than 100 thousand tons for Iron castings and 6 thousand tons of Aluminum castings annually for OEM.}
• _{Leading products are Automotive Braking System (safety parts), Engine System, Transmission System, and High-speed rail, subway track shock absorber castings.}
• _{90%+ Auto parts for passenger cars and commercial vehicles.}
• _{ISO 9001, IATF 16949, ISO 14001, OHSAS 45001 certificated.}
• _{Green Manufacturer by CFA.}
• _{Our Tier 1 customers are main for Akebono Brake,Hitachi Astemo, Mobis, Mando Advics , ZF, Brembo, Schaeffler, Mahle, Hidria, Chassix, Concentric, BWI, Bethel, Wanxiang Group, APG.}
• _{Long-term supply for BMW, Volkswagen, Nissan, Fiat Chrysler, GM, Honda, Mazda, Suzuki, Geely, Chery, Changan Auto, FAW group, BAIC group and other domestic and foreign mid-to-high-end vehicles.}

Our Certifications

Packaging & Shipping

Exhibition Show

 

Customer Visit

 

FAQ

Q1: Are you a manufacturer or a trading company?A1: Luoyang Gucheng is one of the largest professional manufacturers of Chassis System (brake caliper, brake support, steering knuckle), Engine System(engine block, engine cover, intake manifold and so on), Transmission System(forkshift, control arm), and subway track shock absorber castings and other products. Q2: What certifications do you have?A2: IATF16949, ISO14001, ISO45001, etc. Q3: How about your lead time?A3: For casting(Iron)+machining sample during OTS phases, it usually takes about 35 days to prepare at our facility after joint confirmation of tooling 3D;For casting(aluminum)+machining sample during OTS phases, it usually takes about 60 days to prepare at our facility after joint confirmation of tooling 3D.For mass production order, it usually takes about 4-6 weeks to prepare at our facility. Of course, it depends on quantity of order, we believe that we can give a satisfied delivery performance.Q4: Which customers do you supply parts to? A4: Our Tier 1 customers include: 1) Japanese and South Korea Company: Akebono Brake Industry, Hitachi Astemo, Mobis, Mando Advics etc.2) European Company: ZF, Brembo, Schaeffler, Mahle, Hidria etc.3) American Company: Chassix, Concentric; 4) Chinese Local: Bethel Automotive Safety Systems , BWI, Jilin Universal Machinery(GROUP), Wanxiang Group, APG etc.2. Our OEM customers include: Chinese Local: FAW, BAIC, BYD etc.3. Our products have been applied to BMW, Toyata, Volkswagen, Nissan, FIAT Chrysler, GM, Mazda, Suzuki, Mitsubishi, BYD, Geely, Chery, Changan Auto, FAW group, BAIC group and other domestic and foreign MID-to-high-end vehicles. Q5:Which countries have your parts exported to?A5: Products are mainly exported to Japan, Malaysia, Indonesia, Thailand, USA, Argentina, Slovenia, Germany and other overseas countries. Q6: Which in-co-term have you deal with?A6: EXW, FOB, CIF, DAP and so on.Q7: Can you make casting according to our drawing or samples?Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.Yes, we can do 3D scanning on your samples to get the sample 3D model and then make drawings for tooling making.